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Arctic Cat ATV Service Manual - PDF DOWNLOAD by heydownloads - Issuu.
This manual is divided into sections. Each section covers a specific ATV component or system and, arctic cat service manual download addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition. The procedures found in this manual are of varying difficulty, downloax certain service procedures in this manual require one or more special tools to be completed.
The technician should use sound judgement when determining which procedures can be completed based on their skill level and посмотреть больше to appropriate special tools. The symbol! Be sure to follow the directive because it deals with the possibility of arctic cat service manual download injury or even death.
Follow the directive because it deals with the possibility of damaging part or parts of the ATV. At the time of publication, all information, photographs, and illustrations manuzl technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Servkce Inc. All materials and specifications are subject to change without notice. Periodic Maintenance Installing Right-Side Components Electrical System Drive System Specifications subject to change without notice. After the completion of the break-in period, the engine oil and oil filter should be changed.
Other maintenance after break-in should include checking of all prescribed adjustments and tightening of all fasteners. In many areas, oxygenates are added to the gasoline. When using ethanol blended gasoline, it is not necessary to add arctic cat service manual download gasoline antifreeze since ethanol will prevent the accumulation of moisture in the fuel system.
Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch operation. Also, not recommended are racing, vegetable, non-detergent, and castor-based oils.
The first 10 hours or miles are most critical to the life of this ATV. Proper operation during this break-in period will help assure maximum life and performance from the ATV. Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too cag.
Do not pull a trailer or carry heavy loads during the hour break-in period. When the engine starts, allow it to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature. Do not idle the engine for excessively long periods of time. This lubricant meets all of the lubrication requirements of the Arctic Cat ATV front differentials and rear drives.
Never add fuel to the ATV arctic cat service manual download tank near any open flames or with the engine running. Since gasoline expands as its temperature rises, the gas tank must be filled to its rated capacity only.
Expansion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area. Arctic Cat recommends the following procedure to prepare the ATV for storage. Clean the seat cushion cover and base with a damp cloth and allow it arctic cat service manual download dry. Allow the ATV to dry thoroughly. DO NOT get вот ссылка into any part of the engine or air intake. Arctic cat service manual download drain the gas tank or arcttic Fuel Stabilizer to the gas in the gas tank.
Remove the моего apple final cut pro x 10.4 tnt dada free ценное filter housing cover and air filter. Start the engine and allow it to idle; then using Arctic Dowlnoad Engine Storage Preserver, rapidly inject the esrvice into the air filter opening for a period of 10 to 20 seconds.
Stop the engine. Install the air filter and housing cover. Plug the exhaust outlet on the muffler with a clean cloth.
Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Tighten all nuts, bolts, cap screws, and screws. Make sure rivets holding components together are tight.
Replace all loose rivets. Care must be taken that all arctic cat service manual download nuts, cap screws, and bolts are tightened to specifications. A fire hazard could materialize. Always allow the engine to cool before filling the gas tank. Fill the cooling system to the bottom of the stand pipe in the radiator neck with properly mixed coolant.
Disconnect the battery cables; then remove the battery, clean the battery posts and cables, and store in a clean, aarctic area. Store the ATV indoors in a level position. They are precision-made to ensure high quality and correct fit. Refer to the Illustrated Parts Manual for the correct part number, quantity, and description. Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding.
Arctic Cat recommends the following procedure to prepare the ATV. Clean the ATV thoroughly. Clean the engine. Remove the cloth from the muffler. Check all control cables for signs of wear or fraying.
Replace if necessary. Check the entire brake systems fluid level, pads, etc. Tighten all nuts, bolts, cap screws, and screws making sure all calibrated nuts, cap screws, and bolts are tightened to specifications. Check tire pressure. Inflate to recommended pressure as necessary.
Make sure the steering moves freely and does not bind. Check the spark ddownload. Clean or replace as necessary. Periodic Maintenance This section has been organized into sub-sections which show common maintenance procedures for the Arctic Cat ATV.
Refer to the current Special Tools Catalog for the appropriate tool description. Lubrication Points It is advisable to lubricate certain components periodically to ensure free movement. Apply light oil to the components using the following list as reference. Rotate the three locking tabs free of the lugs on the air filter cover; then rotate the cover forward and away from arctic cat service manual download filter housing. Fill a wash pan larger serviec the element with a non-flammable cleaning solvent; then dip the element in the solvent and wash it.
Put the element in a plastic bag; then pour in air filter oil and work arctic cat service manual download oil arctic cat service manual download the element. Insert the forming spring into the element with the closely wrapped end of the spring toward the open end of the element. Dirt and dust may get inside the engine if the element is torn. Carefully examine the element for tears before and after cleaning it. Replace the element with a new one if it is torn.
Remove the foam filter element from the air filter housing and separate the foam element from the spring. Place the filter assembly in the air filter down,oad making sure it is нажмите чтобы перейти positioned and properly seated with the filter element straight in the housing. Inspect the drain on the filter housing cover and clean out any dirt or debris. If clearance is not within specifications, loosen the jam nut and rotate the tappet adjuster screw until the clearance is within specifications.
Tighten each jam nut securely after completing the adjustment. CAUTION The feeler gauge must be positioned at the same angle as the valve and valve adjuster for an accurate measurement of clearance. Failure to measure the valve clearance accurately could cause valve component damage. Replace any drain that is cracked or shows any signs of hardening or deterioration.
Wipe any accumulation of xervice or gas from the filter housing and drain. Remove the spark plug; then attach the нажмите чтобы увидеть больше tension lead to the plug and ground the plug on the cylinder head well away from the spark plug hole.
Attach the Compression Tester Kit. While holding the throttle lever in the full-open position, crank the engine over with the electric starter until the gauge shows a peak arxtic of psi five to 10 compression strokes. Valve Adjuster Procedure A. Place the Valve Clearance Adjuster onto the jam nut securing the tappet adjuster arctic cat service manual download then rotate the valve adjuster dial clockwise until the end is seated in the tappet adjuster screw.
While holding the valve adjuster dial in place, use the valve adjuster handle and loosen the jam nut; then rotate the tappet adjuster screw clockwise until friction is felt. Align the valve adjuster handle with one of the marks on the valve adjuster dial. Arctic cat service manual download holding the adjuster dial at the proper clearance sevice, tighten the jam nut securely with the valve adjuster handle.
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